Refractory lining spray system for tundishes

The tundish spray coating machine is specially designed for the application of refractory slurry in the tundish repair process in steelmaking plant. This advanced system seamlessly combines the 250 continuous mixer with the vertical screw pump 2L7 to ensure the high-quality mixing of high-quality refractories, thus coating soup plates efficiently and economically.

The tundish spraying machine for molten metal utilizes a continuously working mixer to ensure an always homogenous mix, featuring an adjustable, controlled water-material proportion for precision. The wet material is conveyed constantly, and the adjustable pressure allows for a long lifetime, with an adjustable screw pump in case of wear. The tundish spraying machine’s use of high-quality materials results in few wearing parts and low wear, contributing to the durability and reliability of the machine. During the spraying process, there is no dust rising, ensuring a clean and safe working environment. All machine parts that have been in contact with wet mortar refractory can be cleaned quickly and easily.

The dry refractory shotcrete machine has become a staple in the industry for lining kilns, boilers, furnaces, and undertaking concrete building repairs. This versatile equipment boasts an array of advanced features that make it an ideal choice for various applications. Here are the notable characteristics of the dry refractory shotcrete machine.

HWZ-3ER/S 3m3/h castable refractory dry mix concrete gunite machine is a straight-chamber rotor-type refractory gunning machine designed to meet the rigorous demands of the industry. One of the standout features of the HWZ-3ER/S 3m3/h castable refractory dry mix concrete gunite machine is its variable output with a variable-frequency drive. This innovative technology allows you to adjust the machine’s output to match your specific needs, ensuring optimal performance and material utilization. Whether you’re working on a small-scale project or a large-scale industrial application, our gunite machine can be tailored to suit your requirements.

Refractory gunning machine for tundishes is an integrated system of mixing devices, pump devices, and spraying devices. This highly developed equipment is specially designed for spraying refractory slurry and is the basic equipment for repairing and maintaining chutes in steel mills. The innovative combination of 250 continuous mixer and vertical screw pump 2L7 not only ensures the thorough and uniform mixing of refractories but also ensures the highest quality of the final slurry. In turn, it is helpful to realize the efficient and low-cost tundish coating process and optimize the material use and operation efficiency.

As the leading manufacturer of refractory coating gunning equipment in the industry, we have 15 years of technical precipitation and have provided equipment and services to customers in 100+ countries around the world. The refractory coating gunning equipment has passed the ISO 9001 quality system certification, and at the same time, we provide technical training, spare parts supply, and maintenance support to help you achieve the fire-resistant engineering goal efficiently.

As a tundish gunning machines manufacturer, the tundish gunning machines we design for our customers adopt solid design to meet the needs of efficient and reliable refractory treatment and application. The following is a detailed classification of its key components.

The small electric spray refractory shotcrete machines, represented by the HWZ-3ER/S model, have gained widespread popularity for lining kilns, boilers, furnaces, and undertaking concrete building repairs. Henan Wode Heavy Industry Co., Ltd., with over a decade of expertise in refractory shotcrete machines, is a trusted name in the industry. As a certified supplier to China Railway, our company boasts its own factory and a commitment to delivering high-quality products.

As a leading coal mine dry mix refractory gunning shotcrete machine manufacturer, Henan Wode Heavy Industry Co., Ltd. is committed to providing efficient and durable customized refractory gunning shotcrete machines for coal mines, tunnel engineering, and refractory construction. We have our own factory of 10,000 square meters, equipped with advanced production lines and professional R&D teams. Our coal mine dry mix refractory gunning shotcrete machine has been used in mining projects in more than 20 countries, such as the Philippines, Australia, and Russia, and has been used in high gas, high humidity, and high wear environments.

Our Gun Dry-mix Shotcrete Fryer Machine adopts intelligent frequency conversion technology to improve the mixing uniformity of materials by 40% and reduce the rebound rate to below 15%. The core components of the Gun Dry-mix Shotcrete Fryer Machine (such as the conveying cylinder, spray gun, and seal) are made of superhard alloy, which can withstand the high-temperature environment of 1400℃ and strong abrasion, and its service life is prolonged by 50% compared with that of traditional models.

Introducing Henan Wode Heavy Industry Co., Ltd., a pioneering enterprise specializing in refractory dry mix shotcrete machines for aluminum furnace linings for over a decade. With our state-of-the-art factory and the distinction of being a certified supplier to China Railway, we pride ourselves on delivering cutting-edge solutions tailored to the unique needs of our clients.

One of the key features of our 3m3/h electrical refractory gunning machine is the variable output with a variable-frequency drive. This allows you to adjust the output to match your specific needs, ensuring optimal performance and material utilization. Whether you’re working on a small-scale project or a large-scale industrial application, our machines can be tailored to suit your requirements. Our 3m3/h electrical refractory gunning machine also comes equipped with a bag cutter and a high hopper with a vibrator. This combination ensures that refractory materials are loaded and dispensed smoothly and efficiently, minimizing waste and maximizing productivity. The clean dust gun and electric vibrator keep the workspace tidy and free of dust, ensuring a safe and comfortable working environment.

In the field of subway tunnel construction, refractory shotcrete machine for subway tunnels is a key equipment, which plays a vital role in ensuring the integrity and durability of tunnel structure. One of the advantages of the refractory shotcrete machine for subway tunnels produced by our company is that it integrates advanced technology to automatically clean the blockage of the conveying line. By combining PLC (programmable logic controller), VFD (variable frequency driver) and air pressure sensor, we developed a system that can detect and clear obstacles in real time. This ensures the smooth and continuous flow of fire-resistant shotcrete materials, minimizes downtime and improves efficiency.

The tundish gunning machine is specially designed for repairing tundish in steel mills and is used to spray refractory slurry evenly. It’s core component-250 continuous mixer and vertical screw pump 2L7 work together to ensure the uniform mixing of high-quality refractories, thus achieving an efficient and economical pot and bowl coating effect.

The refractory lining spray system for tundishes employs a continuously operating mixer to achieve a consistently homogeneous mix, facilitated by adjustable controls for precise water-material proportions. The refractory lining spray system maintains a constant flow of wet material, while its adjustable pressure mechanism, along with a replaceable screw pump to accommodate wear, ensures long-lasting performance. The utilization of high-quality materials minimizes wear on parts, reducing the need for frequent replacements.

Henan Wode Heavy Industry Co., Ltd is a leading high-performance Spraying Gunite Gunning Refractory Cement Sprayer manufacturer. Our refractory cement sprayer can efficiently spray refractory, Gunite, and cement in high-temperature environments, and is widely used in kiln lining, rotary kiln maintenance, metallurgical furnace repair, and other fields to ensure the durability and accuracy of the project. The gunning machines are available in various standard models, such as 3m3/h, 5m3/h, 7m3/h, 9m3/h, etc., and support deep customization according to customers’ needs to fully adapt to projects of different scales.

To further enhance the performance of the compact electric engine refractory shotcrete machine, we have introduced a design innovation in the rotor. Specifically, we have replaced the traditional circular holes with sector holes. This modification increases the rotor’s volume, allowing it to handle larger volumes of refractory material. Additionally, it decreases the friction area, which means that the rotor can operate at a lower speed while maintaining the same output. This not only extends the lifespan of the rubber sealing plate but also helps to keep the motor power consumption lower, contributing to overall energy efficiency.

The HWZ-3ER/S Electrical refractory gunning machine, specifically designed for 3m3/h output, has found widespread application in lining kilns, boilers, furnaces, and for concrete building repairs. This versatile 3m3/h refractory gunning machine is manufactured by Henan Wode Heavy Industry Co., Ltd., a company with over a decade of specialization in refractory gunning machinery. With our factory and certification as a supplier to China Railway, we pride ourselves on providing high-quality equipment.

Are you in search of a top-notch 3m3/h electric motor coal mine dry mix refractory gunning shotcrete machine? Look no further than our manufacturing experts! Our dry mix refractory gunning machines are designed to meet the rigorous demands of coal mine applications, ensuring efficiency, reliability, and durability. One of the standout features of our 3m3/h electric motor coal mine dry mix refractory gunning shotcrete machine is the variable output with a variable-frequency drive. This allows you to adjust the output to suit your specific needs, ensuring optimal performance in various conditions. Additionally, the bag cutter and high hopper with vibrator make it easy to load and handle dry mix refractory materials, enhancing productivity.

HWTS-40E/S tundish gunning spraying machine is a professional equipment integrating mixing, pumping, and spraying technology, which is specially designed for tundish repair operation in steel mills, specially optimized for uniform spraying of refractory slurry. The ingenious combination of its core component-250 continuous mixer and vertical screw pump 2L7 ensures the extreme uniformity of high-quality refractories in the mixing process, which is very important for realizing efficient and economical coating of pots and bowls.

The HWZ-3ER/S Electrical refractory spraying gunning machine, tailored for lining kilns with a capacity of 3m3/h, stands out as a versatile and efficient tool in the industry. This 3m3/h refractory spraying gunning machine for lining kilns incorporates a range of features designed to enhance performance and ease of use.

HWTS-40E/S is a kind of refractory shotcrete machine for tundish, which is widely suitable for the application of refractory slurry in tundish repair in steel mills. By seamlessly combining the 250 continuous mixer with the vertical screw pump 2L7, the refractory shotcrete machine ensures the uniform mixing of high-quality refractories and promotes the efficient and economical tundish coating process. This advanced refractory shotcrete machine for tundish is widely used in modern steel mills equipped with continuous casting equipment to ensure uninterrupted operation flow.

Tundish spraying machine for Tundish-repair in steel mills is a highly developed combined mixing unit, pump unit, and spraying unit. The combination of Ø250 continuous mixer and vertical screw pump 2L7 guarantees a homogenous mix of high-quality refractory masses for efficient and utmost economical coating of Tundishes. This equipment is widely used in modern steel mills with continuous casting units to ensure undisturbed operation.

Tundish gunning machines supplier offers a highly sophisticated integrated system combining a mixing unit, a pumping mechanism, and a gunning unit, specifically designed for the application of refractory materials for Tundish repairs in steel mills. The pairing of our state-of-the-art continuous mixer and vertical screw pump ensures a uniform blend of high-quality refractory masses, facilitating an efficient and economically viable coating of Tundishes. This tundish gunning machine is prevalent in contemporary steel mills equipped with continuous casting facilities, guaranteeing uninterrupted operational flow.

Henan Wode’s refractory dry mix shotcrete machine for sale has served 100+ countries around the world. Typical cases include:

Steel Plant: Customize the 5m3/h pneumatic refractory dry mix shotcrete machine model for Korean customers, complete the rapid repair of furnace lining, and reduce the loss of shutdown;

Water conservancy project: A 3m3/h electric refractory dry mix shotcrete machine was provided for the South American tunnel project, and the daily average construction efficiency was increased by 40%.